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Old 11-03-2005, 04:39 PM   #1
elskipador
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How To: 98-02 ZX-6R & 03-0? ZZR600 Valve adjustment.

in this how to we'll look @ the valve adjustment on 1 of kawi's popular 600 from start to finish. the valve adjustment interval on this bike is rather short. unlike most shim-under-bucket valve trains, that require an adjustment every 15~17k, this kawasaki needs it done every 8k. kinda' a bitch since you still have to pull the cams twice as often as most bikes. you'll see what happens when you go 24k without looking @ them.

start by removing the lower fairings.

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Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
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Old 11-03-2005, 04:44 PM   #2
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remove the front tank mount bolts

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:44 PM   #3
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pop off the rear seat and remove the 10mm bolt holding the front seat on.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:46 PM   #4
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after the seat is out of the way remove the 2 10mm bolts holding down the rear of the tank. unplug the 3 hoses, mark them for the reinstall.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:47 PM   #5
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remove the clamp and unplug the fuel line. turn the gas valve to the "off" position before removing the gas line.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:49 PM   #6
elskipador
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set the gas tank aside and remove the airbox and carbs.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:54 PM   #7
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unplug the evap hose and crankcase breather, red. and the rest of the airbox lid screws, white

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:54 PM   #8
elskipador
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Join Date: Feb 2003
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remove the airbox lid.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:56 PM   #9
elskipador
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remove the air filter. the kawi's is a cleanable foam unit. its not that dirt, but its a good idea to clean and reoil in.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:57 PM   #10
elskipador
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remove these last 2 10mm bolts and the bottom of the airbox can be set aside.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:58 PM   #11
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.....

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 04:59 PM   #12
elskipador
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unplug the valving from the carb vent and remove the valve.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:00 PM   #13
elskipador
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next remove these 2 screws in the back of the throttle housing. this will allow us to easily get the throttle cables off the carbs.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:03 PM   #14
elskipador
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Join Date: Feb 2003
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Motorcycles: the trickest f2 you've ever seen.
Name: shawn
unplug the wiring harness from the throttle position sensor.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:05 PM   #15
elskipador
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and the float bowl heaters. there are 4 of these. 1 on each carb.

__________________
AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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