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Old 11-03-2005, 05:08 PM   #16
elskipador
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after that you can remove the carbs. loosen the carb boots and gently pull the carb off of the motor. i forgot to take a pic of that step, sorry.

unplug the wiring connections above the vale cover to create more room.

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Old 11-03-2005, 05:09 PM   #17
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unplug the spark plug wires.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:11 PM   #18
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once they're out of the way you can remove the valve cover sound dampening. its a good idea to blow the area off with compressed air before removing the spark plug caps. however don't freak out if it doesn't all come up. the valve cover on this bike had several that seemed to be glued into place.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:12 PM   #19
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you've also got to remove the sound dampening plate from the side of the motor.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:13 PM   #20
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now you can remove the valve cover. take out all 6 of the 10mm bolts that hold the cover on.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:14 PM   #21
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cover removed.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:15 PM   #22
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remove the ignition cover.

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Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:16 PM   #23
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use the bolt in the middle to turn the motor over.

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Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:18 PM   #24
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rotate the crank until the 1/4 mark lines up with the seam in the crankcases. once line up you can check the exhaust valves on 1 & 2 and the intake valves on 1 & 3.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:18 PM   #25
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the marks on the cams will line up with the mating surface on the head.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
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Old 11-03-2005, 05:20 PM   #26
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draw up a chart to keep track of your measurements. the exhaust spec is .22~.31mm
intake spec is .11~.19mm

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:21 PM   #27
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use a fleeler gauge to measure the clearance between the cam and valve bucket. record the measurement in the chart.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:29 PM   #28
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take a good look @ the above chart. look @ how many valves are not in spec. notice how amazingly far out of spec the exhuasts are. 2 as far as .25mm out of spec. this is where you should stop and pick up the nearest heavy object and slap yourself across the face for being a horrible bike owner.......seriously!! when i took these measurements i was like thats way to far out of spec. i better check that again, and again....then i decided i'd better call the owner and ask how it had been running. i mean he did ride it to my place but .25mm to tight, the thing just couldn't have been running right. sure enough he said that with in the last couple rides it would die anytime the bike tried to idle. thats why he brought it to me in the 1st place. the reason it wouldn't idle is because all the exhaust valves were being kept open by the cam and letting all the compression out. please people if you like your bike, think you might keep it for awhile, try to follow the recommended checks or @ least only go a few k over. not like this kawi, that was 16k past a check.
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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:31 PM   #29
elskipador
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set the motor back to 1/4 and you're ready to remove the cams. start by taking out this bolt in the cam chain tensioner.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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Old 11-03-2005, 05:32 PM   #30
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slip a small flatblade screwdriver into the back of the CCT and loosen all the way. a lot of CCT's are reverse thread, so turn it gently, if it doesn't go turn it the opposite direction.

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AUTOBOTS MC 415 Ministry of Love Dunlop tire ninja
Track tires bikebandit honda kawasaki partsfish yamaha
where to get inked up worked here for 14 years the cheat is the sheet
where i got my degrees rules of barf new fuel



want me to fix your ride?
lizzie banet bryan "ol' man" paquette herb bogart
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